Molded Case Circuit Breaker (MCCB) - DC Electrical Components Manufacturer

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MCCB Circuit Breaker

MCCB Circuit Breaker

ELEHUB’s Molded Case Circuit Breaker (MCCB) delivers enhanced safety and protection for medium-voltage electrical systems. It’s suitable for renewable energy, electric vehicles, and industrial applications, offering superior protection against overloads, short circuits, and equipment faults.

Types of MCCB Circuit Breakers in ELEHUB

EHM1E-250M_3300 — EHM1E 250A 400/690V electronic MCCB with Controller

EHM1E 125A 400/690V electronic MCCB with Controller

EHM5DC-250 DC MCCB 3P 250A 1500V Moulded Case Circuit Breaker — EHM5DC-400 DC MCCB 3P 400A 1500V Moulded Case Circuit Breaker

EHM5DC-400 400A 2-Pole DC1500V DC MCCB Circuit Breaker

EHM5DC-250 DC MCCB 2P 250A 1500V Moulded Case Circuit Breaker

What does a standard molded case circuit breaker contain?

A standard Molded Case Circuit Breaker (MCCB) typically contains several key components that work together to provide circuit protection:

Circuit Breaker Housing:

Molded Case: The durable, insulated casing that houses the internal components and provides protection from external damage and electrical hazards.

Contacts:

Fixed Contacts: Stationary components where the electrical circuit is connected.
Moving Contacts: Components that move to open or close the circuit, controlled by the breaker’s tripping mechanism.

Operating Mechanism:

Trip Mechanism: Includes thermal and/or magnetic elements to detect overloads and short circuits. In thermal-magnetic MCCBs, this includes:
Bimetallic Strip: Used for thermal protection. It bends when heated by an overload current, triggering the trip mechanism.
Magnetic Coil: Used for short-circuit protection. It generates a magnetic field that quickly trips the breaker when a high surge current is detected.

Trip Unit:

Thermal-Magnetic Trip Unit: A combination of thermal and magnetic elements that work together to provide both overload and short-circuit protection. Advanced MCCBs may use electronic trip units for adjustable settings and additional features.

Arc Quenching System:

Arc Chutes or Extinguishing Chambers: Components designed to cool and extinguish the electrical arc that forms when the breaker trips. They elongate and cool the arc to safely interrupt the circuit.

Reset Mechanism:

Reset Lever or Button: Allows the breaker to be manually reset after tripping once the fault condition has been resolved.

Auxiliary Contacts and Accessories(optional):

Auxiliary Contacts: Used for signaling or remote control purposes.
Shunt Trips: Devices that can remotely trip the breaker.
Undervoltage Releases: Devices that trip the breaker when the voltage drops below a certain level.

These components work together to ensure reliable protection of electrical circuits by automatically disconnecting power in the event of overloads or short circuits.

Air Circuit Breaker VS. Molded Case

Air Circuit Breakers (ACBs) and Molded Case Circuit Breakers (MCCBs) serve similar functions but differ in design and application.

ACBs handle high current ratings, typically from 800A to 10,000A, and use air as the arc-extinguishing medium. They are suited for industrial and commercial applications where high current protection is needed. ACBs offer adjustable trip settings, are robust, and are ideal for environments with varying temperatures. They include features like short-circuit protection and can have integrated metering or communication options.

MCCBs, on the other hand, are designed for lower to medium current ratings, typically from 100A to 2,500A. They use thermal and magnetic mechanisms to detect overloads and short circuits. MCCBs are more compact and are commonly used in residential and light commercial settings. They offer fixed or adjustable trip settings and are simpler in design compared to ACBs.

In summary, ACBs are suited for high-current, heavy-duty applications, while MCCBs are more appropriate for lower-current, standard protection needs.

Molded Case Circuit Breaker Application

Molded Case Circuit Breakers (MCCBs) are versatile devices used in various applications for protecting electrical circuits from overloads and short circuits. Their applications include:

Industrial Plants:

Protects machinery, motors, and electrical panels from electrical faults.
Handles high current demands and provides reliable protection for critical equipment.

Commercial Buildings:

Safeguard electrical distribution systems in office buildings, shopping malls, and data centers.
Provides protection for large electrical loads and critical systems.

Residential Buildings:

Used in high-power residential applications, such as main distribution panels.
Provides protection for electrical systems with significant power requirements.

Power Generation and Distribution:

Protects equipment in power generation facilities, substations, and distribution networks.
Ensures the safety and reliability of high-voltage electrical systems.

HVAC Systems:

Protects HVAC (heating, ventilation, and air conditioning) equipment from electrical faults.
Ensures reliable operation of large HVAC systems in commercial and industrial settings.

Renewable Energy Systems:

Used in solar power systems and wind turbines to protect electrical circuits from faults.
Provides protection for renewable energy installations and related equipment.

MCCBs are valued for their ability to handle medium to high current ratings, adjustable settings, and robust protection features, making them suitable for a wide range of applications.